Inserts & Interior Packaging
Custom Packaging Inserts & Trays
The insert is what the customer touches second — and what protects the product first. We engineer corrugated partitions, foam cavities and molded pulp trays that fit your products precisely and present them like they matter.
Free dielines · Physical sample before mass production · Flexible MOQs
Why brands engineer inserts with us
A rattling product is a returned product. We design inserts that lock everything in place — and stage the unboxing at the same time.
- Fit engineered to your product. Designed from your dimensions or physical samples, verified with a physical proof.
- Protection that survives shipping. Corrugated, foam and pulp structures specified to your fragility and shipping route.
- Presentation built in. Printed dividers, flocked surfaces and reveal layouts that stage the unboxing.
- Material options for every need. Corrugated, paperboard, EVA/EPE foam and molded pulp, matched to product and budget.
- Flat-ship designs. Most inserts ship flat and assemble in seconds at your packing station.
- Multi-product kits. One insert holding several SKUs in fixed positions — nothing shifts in transit.
- Matched to your outer box. Inserts sized to your exact box interior, printed in the same color run on request.
Materials we recommend
Each insert material solves a different problem. We help you pick the one that fits your product, budget and brand.
| Material | Best for | Why it works |
|---|---|---|
| Corrugated cardboard | Partitions & dividers | Crush-resistant, ships flat |
| Paperboard | Folded wraps & sleeves | Printable, lightweight |
| EVA / EPE foam | Precision cavities | Cut to exact product contours |
| Molded pulp | Eco cushioning | Compostable protection for fragile goods |
| Flocked paperboard | Presentation trays | Soft-touch surface for premium items |
Explore the full range on our packaging materials page.
Printing and finishing
Inserts can carry branding too — instructions, messages and graphics printed right into the interior.
See every technique on our printing & finishing page.
Insert types we produce
Six proven types — each engineered around your exact products.
Corrugated partitions
Grid dividers that separate bottles, jars and fragile items.
Foam cavity inserts
EVA/EPE foam cut to your product's exact contours.
Folded paperboard trays
Lightweight trays that stage products for the reveal.
Molded pulp trays
Compostable cushioning molded to your product shape.
Multi-compartment kits
One insert, several SKUs — fixed positions, no shifting.
Display-ready trays
Inserts that convert the box into a counter display.
Frequently asked questions
How do you get the fit right?
From your product dimensions, drawings or physical samples. We build a physical proof for your approval before mass production, so the fit is verified — not guessed.
Foam or corrugated — which should we choose?
Foam for precision and premium feel; corrugated for strength, cost-efficiency and recyclability; molded pulp for eco cushioning. Tell us the product and shipping route and we recommend.
Can inserts be printed with our branding?
Yes. Paperboard and corrugated inserts print in full color — instructions, branding or reveal messages — in the same run as your outer box for color consistency.
What is the minimum order quantity for custom inserts?
Typically 500–1,000 units depending on material and complexity. Foam inserts start higher due to tooling.
Do inserts ship flat?
Most do. Corrugated and paperboard inserts ship flat and assemble in seconds; foam inserts nest or stack to keep freight down.
Ready to build packaging your brand deserves?
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